Why is induction heating the best energy saving technology in the industry?
In industrial production, "heating" is ubiquitous.
Whether it's plastic processing, steam generation, chemical reactions or food processing, there's a lot of thermal energy behind it.
But a lot of factory managers have the same problem.
Electricity costs are getting higher and higher
Equipment is more and more energy intensive
Production costs are going up.
In this context, there is a technology that is rapidly attracting attention. Induction heating technology.
A lot of companies have found out after using it.
You can see the electricity bill go down.
And heat it up.
Productivity increases.
The device is more stable.
And one of them said,
Induction heating is one of the best energy-saving technologies in the industry.
Why?
This text in the most popular way, to bring you to a thorough understanding.
1. Why does traditional heating consume electricity?
Let's start with a traditional industrial heating method.
It's a heating resistor.
Is heating the gas.
We heat it with a conductive oil.
They have one thing in common.
Heat it up with a "heater" and let the heat out.
For example:
Electrical heat tubes, air, metal, water, or matter.
That's the problem.
The heat is transmitted.
Air takes away heat.
The heat is dissipated from the enclosure.
It heats up the environment.
The result is this:
A lot of electricity is not produced.
This is the root cause of the energy consumption of traditional heating.
2, the biggest difference of induction heating: heat the metal itself
It's a very different way of induction heating.
That's not true.
"I'll heat the heater first."
It is.
It generates heat directly inside the metal.
That we're using.
The principle of electromagnetic induction.
When a high-week current flows through the coil, a variable magnetic field is generated.
This magnetic field forms the interior of the metal.
uzuryu
Is current motion.
It generates thermal energy.
And the end result is this:
The metal itself gets hot.
Third, why energy savings? There are four factors.
1. Heat loss is less
It's traditional heating.
Electricity, heater, air, metal, material.
Inductive heating.
Electricity generates heat directly from inside the metal.
Intermediate processes are significantly reduced.
That's what it means.
It's more energy efficient.
Less reactive energy.
In many industries.
It is natural to save 20 to 40 percent of energy.
2. Heat rapidly.
Induction heating has a very distinct feature.
It's heat when it's energized.
Because it generates heat directly inside the metal.
In a conventional system, it is as follows.
Preheat for dozens of minutes.
I'll wait a long time.
Inductive heating.
In seconds or minutes.
Not only does this save time, it also significantly reduces idling power consumption.
3. Focus calories.
With conventional equipment, the entire factory is "heated".
This is why many factories are especially hot in summer.
Inductive heating.
Just heat it where it needs to be.
It doesn't warm the air.
It doesn't heat the surrounding structure.
Here's the result:
The temperature in the workshop goes down.
It will reduce the burden on your air conditioner.
And overall energy consumption is even lower.
4. Temperature control becomes more accurate
Many industrial products require very high temperatures.
For example:
Injection molding.
Steam sterilization.
A chemical reaction.
Conventionally, it is easy to heat.
Temperature variation.
There is unevenness in heating.
Inductive heating.
They're responding fast.
And then adjust it exactly.
The temperature difference is very small.
This not only saves energy, but also leads to improved quality.
Fourth, why more and more factories start to transform?
Many companies used to think,
"Isn't the sensor heater expensive?"
But now more and more people
And it goes back to normal very quickly.
It's not very difficult to modify.
Now the mainstream is this:
You don't have to replace the whole device.
You just have to modify the heat.
For example:
Injection molding machine.
An extruder.
Pipes.
Steam equipment.
To an induction heating system.
There are many projects.
The principal will be returned in 6 to 12 months.
Fifth, electromagnetic steam generator: important future direction
In many applications,
An electromagnetic steam generator.
Is one of the fastest-growing directions right now.
Why?
Traditional steam engines have a lot of problems.
Thermal efficiency is poor.
It's slow to boot.
It USES a lot of energy.
The heat loss is serious.
Inductive heating.
The steam will come out in a few minutes.
20 to 40 percent.
Temperature control will stabilize.
No fire, safer.
This is especially useful in the following cases.
Is food processing.
Medical disinfection.
The chemical industry.
Industrial cleaning.
This is the future of steam.
It is "electromagnetic, smart, energy saving".
Why is induction heating more and more popular in the future?
The reason is simple.
Electricity costs are getting higher and higher
Companies have to reduce their energy consumption.
The environment is becoming more and more demanding
High-consumption devices are being eliminated.
Automation plants are growing.
Induction heating provides smarter control.
Competition among enterprises is getting fiercer
Energy saving is a profit.
So the future
It's not just "can we save energy?"
"Which ranks first and which is more competitive?"
Seventh, summary: why is it the best industrial energy saving technology?
Because we changed the industrial heating method.
"Heat travels from the outside."
You get internal heat.
From high loss.
Efficient.
From "conventional equipment."
To a smart energy saving system.
It's not just that.
One of the heating methods.
And more.
Industry is an important direction of energy saving upgrade.
I'll write at the end.
Imagine that your factory is facing
And electricity prices continue to rise.
It's inefficient at heating.
The steam system USES energy.
It's not stable enough.
Induction heating technology, in particular
An electromagnetic steam generator.
It will be a highly considered upgrade.
We have been focusing on industrial electromagnetic heating technology for more than 15 years.
Induction heating total solution.
Electromagnetic steam generator. It's made-to-order.
It's an energy-saving modification service for industrial equipment.
Please consult with us to evolve the device from "high consumption type" to "high profit type".
